I became enamored of teardrop campers when I saw a beautiful Vistabule teardrop at the Minneapolis RV Show. I didn’t want to spend the money to buy one, so I built one. I discovered Big Woody Campers. They had plans you could buy that were quite detailed and helpful. I recently looked at their site, and they seem to have even better plans and kits now. I had a great time building and using this teardrop.
The process is basically:
- Get a bare bones trailer (mine was a 4×8 Harbor Freight Tools trailer – big mistake, more later)
- Waterproof a piece of 3/4″ plywood, screw and glue it to the trailer
- Install a tongue jack and stabilizing jacks on the trailer
- Cut the 3/4″ plywood sides to the appropriate shape (Big Woody Campers sent a full-size template, although it wouldn’t be hard to figure out the shape on your own
- Build the doors with windows or buy and install pre-fab RV doors
- Use 3/4″ plywood for the front and back bulkheads and 2×2’s for the roof supports
- Skin the inside with thin, flexible plywood (I used jigs and a few staples to hold the plywood in place while the glue dried)
- Do your wiring (mine was wired for standard 110 volts when plugged in, which would charge the battery and run the outlets, and used a converter to run a 12 volt system for lights and fan)
- Insulate (I used foil-faced fiberglass in the roof)
- Skin the roof with 1/4″ fiberboard
- Build the hatch (cut 2×10’s with a curve to conform to the curve of the sides, 2×2 cross pieces, skin with 1/4″ plywood, skin with aluminum sheet)
- Cover the roof with thin aluminum sheet
- Trim inside and outside
- Finish the outside (I used clear spar varnish because I liked the look of the plywood)
- Finish the inside (I used clear polyurethane to show off the wood)
- Build the galley (I did a simple box with simple drawers and some custom racks of wood and aluminum to hold our dishes and glasses)
- Add hooks, curtains, and outdoor side tables and other details to make it your own
My biggest mistakes:
- The 4×8 trailer is too narrow. I should have used a 5×8 trailer. Trust me, two adults are very tight in 48 inches. Five feet is the width of a queen sized mattress and is much more comfortable for two.
- The shelf over the head of the sleeping area was too wide. You only need a narrow shelf for your phone and your blue tooth speaker. If it is too wide, you hit your head on it when you sit up.
- I made the sleeping compartment too short. Make it at least 2-3 inches longer than you are tall.
Things I learned while using the camper
- You most likely won’t actually be cooking in the galley. It works much better to cook at a picnic table or a folding camp table. The galley is mostly for storage and show.
- Plan time to show off your camper all the time while you are traveling and camping. People are fascinated and will want a tour.
- A teardrop trailer is cute and fun, but small. Teardrops are light and relatively cheap and easy to build. However, changing clothes while sitting or lying in one of these is a project. Staying dry and clean is difficult because you step directly from outside into your bed. It’s great on a beautiful day and is much less so on a rainy day. Before you invest your time and money in a teardrop, consider the teardrop’s limitations. You may want/need a bigger camper you can stand up in.
Here are a few photos of the process and the finished product. Enjoy!